Electroplated Diamond Chamfer Tools
Electroplated Diamond Chamfer Tools and Diamond Chamfer Cones are high-precision edge-conditioning instruments engineered for machining hard, brittle, and wear-resistant materials. Manufactured using a controlled nickel electroplating process, these tools incorporate a single, uniform layer of synthetic diamond particles metallurgically bonded to a rigid steel or carbide substrate. This plating method ensures maximum exposure of each abrasive crystal, producing exceptionally sharp cutting edges capable of generating accurate chamfers, bevels, and conical edge geometries with minimal heat and minimal subsurface damage.
Electroplated Bond Structure
The electroplated bond system uses a nickel matrix that permanently anchors each diamond grain in a fixed position. Because the abrasive layer is non-renewable, the exposed diamond retains consistent geometry throughout the life of the tool, providing predictable cutting behavior. This configuration is ideal for chamfering, edge-breaking, deburring, and tapered-edge formation on materials where conventional abrasive bonds wear rapidly or generate excessive heat.
Diamond Chamfer Tools
Straight-profile Electroplated Diamond Chamfer Tools (also referred to as plated diamond chamfer tools, diamond beveling cutters, and electroplated edge-shaping tools) are available in standardized included angles such as 60°, 82°, and 90°, with the ability to manufacture custom angles for specialized edge profiles. These tools are widely used in applications requiring controlled bevel geometry, tight dimensional tolerance, and uniform surface finish across optical, ceramic, and semiconductor components.
Diamond Chamfer Cones
Diamond Chamfer Cones—also called diamond cones, electroplated diamond cones, diamond conical chamfer tools, or plated cone bevel cutters—are specifically designed for producing precision tapered chamfers, conical countersinks, and angle-controlled reliefs. The conical geometry enables smooth material entry, stable cutting behavior, and predictable load distribution, making these tools essential for wafer edge prep, quartz tapering, sapphire cone formation, and high-accuracy cone-shaping in advanced engineering materials.
Applications Across Advanced Materials
Electroplated chamfer tools and cone cutters are optimized for machining:
-
Quartz, Fused Silica & Glass — chip-controlled beveling, tapering, and pre-polish edge formation
-
Sapphire & Optical Crystals — high-precision chamfers for optics, photonics, and micro-mechanical components
-
Technical Ceramics (Alumina, Zirconia, SiC) — stable edge profiles and low-damage cutting
-
Carbide, Hardened Steels & Tool Steels — chamfering, countersinking, and conical relief in tool-and-die applications
-
Semiconductor Wafers & Electronic Substrates — controlled conical bevels, micro-edge tapering, and substrate preparation
These materials benefit from electroplated diamond tooling due to its sharp cutting action, thermal stability, and extremely low risk of mechanical shock or uncontrolled fracture.
Performance Characteristics
-
High Cutting Efficiency: Exposed diamond grains maintain aggressive removal rates on ultra-hard substrates.
-
Thermal Stability: Electroplated layers generate significantly less heat than resin or metal bond systems.
-
Dimensional Precision: Geometry remains consistent across the tool’s life due to non-renewable abrasive structure.
-
Reduced Subsurface Damage: Minimal grinding force minimizes micro-cracking and preserves material integrity.
-
Rigid Support Body: Steel or carbide cores ensure vibration-free, repeatable machining.
-
Custom Manufacturing: Tools can be produced with variable diameters, lengths, cone angles, and diamond grit sizes.
Available Specifications
Braemar USA manufactures electroplated chamfer tools and diamond cones in diameters ranging from 0.060” to 3.000”, with custom tolerances, included angles, grit sizes, land widths, and shank configurations available for CNC, rotary, ultrasonic, and manual grinding systems.
This is a great alternative, Metal Bond Diamond Chamfer Tools
Call (480) 966-9311 or Add to Quote for pricing.
Specifications
0036062
0054611
0100242
0054151
0106328
0193161
DPCHSS690A
0020881
0097241
0020883
0156362
0156361
0110475
0110478
0188702
--------------
0106321
0073431
0106322
0005586
DPCHSS640A
0179121
0156361
0143161
--------------
DPCHSS730A
DPCHSS780A
DPCHSS815A
DPCHSS940A
DPCHSS991
DPCHSS995
--------------
DPCHSS400A
DPCHSS400B
DPCHSS400C
DPCHSS420A
DPCHSS420B
0049873
0133331
0133332
--------------
0112881
0112887
0112890
0134011
--------------
0156363
DPCHSS750A
(D) DIAMETER
0.250
0.300
0.360
0.375
0.500
0.625
0.640
0.680
0.750
0.750
1.000
1.150
1.575
1.575
2.000
.....................
0.500
0.500
0.500
0.577
0.640
0.750
1.000
2.500
.....................
0.730
0.780
0.815
0.940
1.173
1.650
.....................
0.400
0.400
0.400
0.420
0.420
0.575
3.000
3.000
.....................
0.196
0.196
0.196
0.250
.....................
1.000
0.750
(T) HEIGHT
0.130
0.130
0.330
0.250
0.500
0.375
0.350
0.300
0.275
0.375
0.500
0.350
0.828
0.828
1.000
.....................
0.500
0.500
0.500
0.500
0.565
0.750
0.500
1.250
.....................
0.350
0.330
0.330
0.270
0.265
0.400
.....................
0.200
0.200
0.500
0.400
0.400
0.325
0.750
0.750
.....................
1.120
1.120
1.120
0.890
.....................
0.300
0.350
(S) SHANK
0.125
0.500
0.250
0.250
0.250
0.125
0.250
0.500
0.750
0.375
0.250
0.500
0.750
0.750
0.375
.....................
0.250
0.500
0.250
0.500
0.187
0.500
0.250
0.750
.....................
0.236
0.250
0.250
0.250
0.500
0.500
.....................
0.187
0.187
0.187
0.187
0.187
0.500
0.750
0.750
.....................
0.750
0.750
0.750
0.750
.....................
0.500
0.250
(L) LENGTH
2.000
2.500
1.830
2.000
3.000
1.500
2.000
3.000
3.275
3.000
3.000
2.500
3.328
3.328
2.000
.....................
3.000
3.000
3.000
3.000
2.000
2.500
3.000
4.000
.....................
2.000
2.000
2.000
2.000
2.000
2.000
.....................
2.000
2.000
1.135
2.000
2.000
2.850
4.000
4.000
.....................
4.540
4.540
4.540
5.250
.....................
3.000
1.900
(A) ANGLE
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
.....................
60°
60°
60°
60°
60°
60°
60°
60°
.....................
82°
82°
82°
82°
82°
82°
.....................
45°
45°
45°
45°
45°
45°
45°
45°
.....................
16°
16°
16°
16°
.....................
120°
59°
(G) GRIT
100/120
300/325
200/230
100/120
100/120
170/200
080/100
140/170
200/230
140/170
200/230
140/170
140/170
270/300
120/140
.....................
200/235
140/170
100/120
200/230
080/100
200/230
200/230
200/230
.....................
080/100
080/100
080/100
100/120
100/120
100/120
.....................
080/100
100/120
080/100
080/100
080/100
170/200
400
400
.....................
600
600
400
600
.....................
200/230
080/100
:
0036062
(D) DIAMETER:
0.250
(T) HEIGHT:
0.130
(S) SHANK:
0.125
(L) LENGTH:
2.000
(A) ANGLE:
90°
(G) GRIT:
100/120
:
0054611
(D) DIAMETER:
0.300
(T) HEIGHT:
0.130
(S) SHANK:
0.500
(L) LENGTH:
2.500
(A) ANGLE:
90°
(G) GRIT:
300/325
:
0100242
(D) DIAMETER:
0.360
(T) HEIGHT:
0.330
(S) SHANK:
0.250
(L) LENGTH:
1.830
(A) ANGLE:
90°
(G) GRIT:
200/230
:
0054151
(D) DIAMETER:
0.375
(T) HEIGHT:
0.250
(S) SHANK:
0.250
(L) LENGTH:
2.000
(A) ANGLE:
90°
(G) GRIT:
100/120
:
0106328
(D) DIAMETER:
0.500
(T) HEIGHT:
0.500
(S) SHANK:
0.250
(L) LENGTH:
3.000
(A) ANGLE:
90°
(G) GRIT:
100/120
:
0193161
(D) DIAMETER:
0.625
(T) HEIGHT:
0.375
(S) SHANK:
0.125
(L) LENGTH:
1.500
(A) ANGLE:
90°
(G) GRIT:
170/200
:
DPCHSS690A
(D) DIAMETER:
0.640
(T) HEIGHT:
0.350
(S) SHANK:
0.250
(L) LENGTH:
2.000
(A) ANGLE:
90°
(G) GRIT:
080/100
:
0020881
(D) DIAMETER:
0.680
(T) HEIGHT:
0.300
(S) SHANK:
0.500
(L) LENGTH:
3.000
(A) ANGLE:
90°
(G) GRIT:
140/170
:
0097241
(D) DIAMETER:
0.750
(T) HEIGHT:
0.275
(S) SHANK:
0.750
(L) LENGTH:
3.275
(A) ANGLE:
90°
(G) GRIT:
200/230
:
0020883
(D) DIAMETER:
0.750
(T) HEIGHT:
0.375
(S) SHANK:
0.375
(L) LENGTH:
3.000
(A) ANGLE:
90°
(G) GRIT:
140/170
:
0156362
(D) DIAMETER:
1.000
(T) HEIGHT:
0.500
(S) SHANK:
0.250
(L) LENGTH:
3.000
(A) ANGLE:
90°
(G) GRIT:
200/230
:
0156361
(D) DIAMETER:
1.150
(T) HEIGHT:
0.350
(S) SHANK:
0.500
(L) LENGTH:
2.500
(A) ANGLE:
90°
(G) GRIT:
140/170
:
0110475
(D) DIAMETER:
1.575
(T) HEIGHT:
0.828
(S) SHANK:
0.750
(L) LENGTH:
3.328
(A) ANGLE:
90°
(G) GRIT:
140/170
:
0110478
(D) DIAMETER:
1.575
(T) HEIGHT:
0.828
(S) SHANK:
0.750
(L) LENGTH:
3.328
(A) ANGLE:
90°
(G) GRIT:
270/300
:
0188702
(D) DIAMETER:
2.000
(T) HEIGHT:
1.000
(S) SHANK:
0.375
(L) LENGTH:
2.000
(A) ANGLE:
90°
(G) GRIT:
120/140
:
--------------
(D) DIAMETER:
.....................
(T) HEIGHT:
.....................
(S) SHANK:
.....................
(L) LENGTH:
.....................
(A) ANGLE:
.....................
(G) GRIT:
.....................
:
0106321
(D) DIAMETER:
0.500
(T) HEIGHT:
0.500
(S) SHANK:
0.250
(L) LENGTH:
3.000
(A) ANGLE:
60°
(G) GRIT:
200/235
:
0073431
(D) DIAMETER:
0.500
(T) HEIGHT:
0.500
(S) SHANK:
0.500
(L) LENGTH:
3.000
(A) ANGLE:
60°
(G) GRIT:
140/170
:
0106322
(D) DIAMETER:
0.500
(T) HEIGHT:
0.500
(S) SHANK:
0.250
(L) LENGTH:
3.000
(A) ANGLE:
60°
(G) GRIT:
100/120
:
0005586
(D) DIAMETER:
0.577
(T) HEIGHT:
0.500
(S) SHANK:
0.500
(L) LENGTH:
3.000
(A) ANGLE:
60°
(G) GRIT:
200/230
:
DPCHSS640A
(D) DIAMETER:
0.640
(T) HEIGHT:
0.565
(S) SHANK:
0.187
(L) LENGTH:
2.000
(A) ANGLE:
60°
(G) GRIT:
080/100
:
0179121
(D) DIAMETER:
0.750
(T) HEIGHT:
0.750
(S) SHANK:
0.500
(L) LENGTH:
2.500
(A) ANGLE:
60°
(G) GRIT:
200/230
:
0156361
(D) DIAMETER:
1.000
(T) HEIGHT:
0.500
(S) SHANK:
0.250
(L) LENGTH:
3.000
(A) ANGLE:
60°
(G) GRIT:
200/230
:
0143161
(D) DIAMETER:
2.500
(T) HEIGHT:
1.250
(S) SHANK:
0.750
(L) LENGTH:
4.000
(A) ANGLE:
60°
(G) GRIT:
200/230
:
--------------
(D) DIAMETER:
.....................
(T) HEIGHT:
.....................
(S) SHANK:
.....................
(L) LENGTH:
.....................
(A) ANGLE:
.....................
(G) GRIT:
.....................
:
DPCHSS730A
(D) DIAMETER:
0.730
(T) HEIGHT:
0.350
(S) SHANK:
0.236
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
080/100
:
DPCHSS780A
(D) DIAMETER:
0.780
(T) HEIGHT:
0.330
(S) SHANK:
0.250
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
080/100
:
DPCHSS815A
(D) DIAMETER:
0.815
(T) HEIGHT:
0.330
(S) SHANK:
0.250
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
080/100
:
DPCHSS940A
(D) DIAMETER:
0.940
(T) HEIGHT:
0.270
(S) SHANK:
0.250
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
100/120
:
DPCHSS991
(D) DIAMETER:
1.173
(T) HEIGHT:
0.265
(S) SHANK:
0.500
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
100/120
:
DPCHSS995
(D) DIAMETER:
1.650
(T) HEIGHT:
0.400
(S) SHANK:
0.500
(L) LENGTH:
2.000
(A) ANGLE:
82°
(G) GRIT:
100/120
:
--------------
(D) DIAMETER:
.....................
(T) HEIGHT:
.....................
(S) SHANK:
.....................
(L) LENGTH:
.....................
(A) ANGLE:
.....................
(G) GRIT:
.....................
:
DPCHSS400A
(D) DIAMETER:
0.400
(T) HEIGHT:
0.200
(S) SHANK:
0.187
(L) LENGTH:
2.000
(A) ANGLE:
45°
(G) GRIT:
080/100
:
DPCHSS400B
(D) DIAMETER:
0.400
(T) HEIGHT:
0.200
(S) SHANK:
0.187
(L) LENGTH:
2.000
(A) ANGLE:
45°
(G) GRIT:
100/120
:
DPCHSS400C
(D) DIAMETER:
0.400
(T) HEIGHT:
0.500
(S) SHANK:
0.187
(L) LENGTH:
1.135
(A) ANGLE:
45°
(G) GRIT:
080/100
:
DPCHSS420A
(D) DIAMETER:
0.420
(T) HEIGHT:
0.400
(S) SHANK:
0.187
(L) LENGTH:
2.000
(A) ANGLE:
45°
(G) GRIT:
080/100
:
DPCHSS420B
(D) DIAMETER:
0.420
(T) HEIGHT:
0.400
(S) SHANK:
0.187
(L) LENGTH:
2.000
(A) ANGLE:
45°
(G) GRIT:
080/100
:
0049873
(D) DIAMETER:
0.575
(T) HEIGHT:
0.325
(S) SHANK:
0.500
(L) LENGTH:
2.850
(A) ANGLE:
45°
(G) GRIT:
170/200
:
0133331
(D) DIAMETER:
3.000
(T) HEIGHT:
0.750
(S) SHANK:
0.750
(L) LENGTH:
4.000
(A) ANGLE:
45°
(G) GRIT:
400
:
0133332
(D) DIAMETER:
3.000
(T) HEIGHT:
0.750
(S) SHANK:
0.750
(L) LENGTH:
4.000
(A) ANGLE:
45°
(G) GRIT:
400
:
--------------
(D) DIAMETER:
.....................
(T) HEIGHT:
.....................
(S) SHANK:
.....................
(L) LENGTH:
.....................
(A) ANGLE:
.....................
(G) GRIT:
.....................
:
0112881
(D) DIAMETER:
0.196
(T) HEIGHT:
1.120
(S) SHANK:
0.750
(L) LENGTH:
4.540
(A) ANGLE:
16°
(G) GRIT:
600
:
0112887
(D) DIAMETER:
0.196
(T) HEIGHT:
1.120
(S) SHANK:
0.750
(L) LENGTH:
4.540
(A) ANGLE:
16°
(G) GRIT:
600
:
0112890
(D) DIAMETER:
0.196
(T) HEIGHT:
1.120
(S) SHANK:
0.750
(L) LENGTH:
4.540
(A) ANGLE:
16°
(G) GRIT:
400
:
0134011
(D) DIAMETER:
0.250
(T) HEIGHT:
0.890
(S) SHANK:
0.750
(L) LENGTH:
5.250
(A) ANGLE:
16°
(G) GRIT:
600
:
--------------
(D) DIAMETER:
.....................
(T) HEIGHT:
.....................
(S) SHANK:
.....................
(L) LENGTH:
.....................
(A) ANGLE:
.....................
(G) GRIT:
.....................
:
0156363
(D) DIAMETER:
1.000
(T) HEIGHT:
0.300
(S) SHANK:
0.500
(L) LENGTH:
3.000
(A) ANGLE:
120°
(G) GRIT:
200/230
:
DPCHSS750A
(D) DIAMETER:
0.750
(T) HEIGHT:
0.350
(S) SHANK:
0.250
(L) LENGTH:
1.900
(A) ANGLE:
59°
(G) GRIT:
080/100
